METRO Magazine Logo
MenuMENU
SearchSEARCH

New Flyer opens high-tech bus part fabrication facility in Ky.

The opening follows from New Flyer’s announcement in Nov. 2017 to invest $28 million in the state.

September 10, 2018
New Flyer opens high-tech bus part fabrication facility in Ky.

(Left to right) Dan Murray, GM, New Flyer's Shephersville plant; Gov. Matt Bevin; Paul Soubry, New Flyer CEO tour the new Shepherdsville, Ky., facility during the grand opening event on Sept. 10, 2018. Photo: METRO Magazine

3 min to read


(From L to R) Curtis Hockenbury, Mayor of Shepherdsville, Ky.; John Snider, executive director, Bullitt County Economic Development Authority; New Flyer of America President Wayne Joseph; Gov. Matt Bevin; Dan Murray, GM, New Flyer's Shephersville plant; Congressmen Brett Guthrie; Paul Soubry, New Flyer CEO; and Terry Gill, secretary, Kentucky Cabinet for Economic Development at the ribbon cutting for New Flyer's new Kentucky fabrication facility.

New Flyer of America Inc. officially opened a new 300,000 square foot part fabrication facility in Shepherdsville, Ky.

The opening follows from New Flyer’s announcement in Nov. 2017 to invest $28 million in the state and is expected to reach full capacity by the end of 2019, creating up to 550 jobs to Shepherdsville and the surrounding community. The growth would increase the total NFI Group jobs in Kentucky to nearly 800, along with the NFI Parts headquarters and distribution center located in Louisville.

Ad Loading...

Gov. Matt Bevin and Congressman Brett Guthrie delivered remarks at the ribbon cutting ceremony, and welcomed New Flyer to the community as a standout transportation advocate and leader in innovation, infrastructure, jobs, and investment.

 

The Shepherdsville facility furthers NFI’s effort to insource part fabrication capability and increases the company’s commitment to meet increased U.S. content requirements under Buy America provisions of the 2015 FAST Act. MCI's d45 CRT LE Coach on display outside the facility. Photo: METRO Magazine

“This major project was part of a banner year for Kentucky economic development in 2017, which saw companies invest $9.2 billion to create more than 17,000 jobs. The economic engine of the commonwealth is at full throttle, and New Flyer is a significant part of our continued forward momentum to become America’s engineering and manufacturing hub of excellence,” said Gov. Bevin.

The Shepherdsville facility furthers NFI’s effort to insource part fabrication capability and increases the company’s commitment to meet increased U.S. content requirements under Buy America provisions of the 2015 FAST Act. The facility will immediately provide parts for the manufacture of New Flyer transit buses and MCI motorcoaches, with intention to include parts for ARBOC Specialty Vehicle buses in the future. Part fabrication processes in the new facility include: hose manufacture, injection molding and thermoforming plastics, metal fabrication and advanced machining, powder coating, and electrical component manufacture.

(Left to right) Dan Murray, GM, New Flyer's Shephersville plant; Gov. Matt Bevin; Paul Soubry, New Flyer CEO tour the new Shepherdsville, Ky., facility during the grand opening event on Sept. 10, 2018. Photo: METRO Magazine

Facility build out was supported by tax incentives through the Kentucky Business Investment program. New Flyer also received resources from the Kentucky Skills Network and worked closely with the Kentucky Economic Development and Bullitt County Economic Development teams.

“The efforts between New Flyer, the City of Shepherdsville, and the State of Kentucky has been a strong example of the power of public-private collaboration to drive jobs and innovation,” said Wayne Joseph, president of New Flyer of America. “With the opening of this facility, we not only have greater control and focus on improving supply quality for our buses and coaches, but we proudly invest in the future of American transportation through the augmentation of U.S. innovation, infrastructure, and jobs.”

Ad Loading...
New Flyer's Xceslsior CHARGE zero-emission, battery-electric transit bus was on display at the event. Photo: METRO Magazine

New Flyer has been leading transit innovation in North America for over 88 years. In 2017, it opened the Vehicle Innovation Center in Anniston, Ala., the first and only innovation lab of its kind dedicated to advancing electric and autonomous bus and coach technology. In 2018, New Flyer also became the first bus manufacturer in the world to sign on to the Shared Mobility Principles for Livable Cities.

More Bus

Rendering of the upgraded Derby-Shelton Train Station
Busby StaffMay 4, 2026

CTDOT Launches Four-Station Upgrades on Waterbury Line

Construction on all four stations is beginning now and is anticipated to be completed by spring 2028.

Read More →
East Colfax BRT
Busby StaffMay 4, 2026

Denver RTD breaks ground on Aurora segment of East Colfax BRT

The beginning of the final BRT segment advances construction across all five segments, reflecting steady progress toward shorter travel times, improved accessibility, and a more dependable connection to jobs, businesses, and community destinations.

Read More →
A VIA bus
Busby StaffMay 1, 2026

San Antonio's VIA Launches Next Round of Bus Improvements

The changes are designed to reduce overall travel time, shorten wait times, and get customers to their destinations more quickly.

Read More →
Ad Loading...
Federal Reserve Bank visiting ENC
Busby StaffMay 1, 2026

Fed Leaders Highlight Growth, U.S. Manufacturing at ENC

The visit is part of the SF Fed's ongoing engagement with major employers and industries across Southern California and, more broadly, the western U.S. to better understand regional economic conditions and business outlooks.

Read More →
A person working on a bus
ManagementMay 1, 2026

Data-Driven Maintenance: Focusing Effort Where It Matters Most

Advances in data and analytics are giving transit agencies new opportunities to refine maintenance practices, improve efficiency and make more informed decisions about asset performance.

Read More →
frontrunner bus
SponsoredMay 1, 2026

ADA Compliant Transit: Easier, More Dignified Travel for Every Passenger

Today’s riders—and the communities you serve—expect more from public transit. While ADA compliance is required, leading transit agencies know that true accessibility also means delivering dignity, efficiency, and a better rider experience. This whitepaper reveals why forward thinking agencies nationwide choose the Low Floor Frontrunner as their first choice for ADA compliant vehicles—setting a new standard with passenger first design, faster boarding, improved safety, and unmatched operational performance.

Read More →
Ad Loading...
Cover photo for Part 2 with Cecil Blandon
Managementby Alex RomanApril 30, 2026

Bus Tech Talk: Part 2 with AC Transit’s Cecil Blandon

In Part 2 of a two-part conversation, AC Transit’s director of maintenance joins co-hosts Alex Roman and Mark Hollenbeck to discuss his maintenance team’s work with various types of vehicle, training, augmented reality, and more.

Read More →
A Valley Metro bus
Managementby StaffApril 28, 2026

Keolis Contract Extended for Valley Metro's East Valley Fixed-Route Bus Service

Under this extension, Keolis will continue to manage and operate fixed-route bus service across the East Valley, serving communities including Tempe, Mesa, Chandler, Scottsdale, the town of Gilbert, parts of Phoenix, and the Gila River Indian Community.

Read More →
A Des Moines DART bus
Busby StaffApril 28, 2026

Iowa DART Prepares for June Bus Network Launch

The new network reflects extensive input from riders and the community through Reimagine DART on what matters most in public transit — and those priorities are reflected in the changes ahead.

Read More →
Ad Loading...
A Route 8 bus travels on Denny Way in congested traffic.
Busby StaffApril 24, 2026

Seattle Speeds up Service on Denny Way

A new bus lane project aims to improve reliability on one of King County Metro’s busiest and most congestion-prone corridors.

Read More →