METRO Magazine Logo
MenuMENU
SearchSEARCH

Metra starts next in-house railcar rehab program

The first round of the program, which began in 2010 and cost $115 million, renovated 176 railcars that were manufactured by Amerail (originally Morrison Knudson) and delivered to Metra between 1995 and 1998.

March 21, 2017
Metra starts next in-house railcar rehab program

Steven Vance_Flickr_206

2 min to read


Steven Vance_Flickr_206

Chicago’s Metra started the next round of its in-house railcar rehabilitation program, where Metra workers with decades of know-how and experience transform old railcars to like-new condition at the agency’s 49th Street Car Shop.

The first round of the program, which began in 2010 and cost $115 million, renovated 176 railcars that were manufactured by Amerail (originally Morrison Knudson) and delivered to Metra between 1995 and 1998. The 176th and final railcar rolled out of the facility earlier this month.

Ad Loading...

The work now moves to the next round — 302 railcars that were manufactured by Nippon Sharyo and delivered to Metra between 2002 and 2008. The program will be able to rehab about 35 railcars a year until about 2020, when the facility will be expanded and capacity will increase to about 60 railcars annually. The current cost of renovating the Nippon Sharyo railcars is about $700,000 each.

“We are extremely proud of this program and the workers who have made it such a huge success,” said Metra Executive Director/CEO Don Orseno. “Not only does it produce like-new railcars thanks to our highly skilled workers, but we keep jobs and investment right here in the Chicago area. It’s truly a win-win program.”

In the program, each car is gutted and outfitted with new passenger amenities, such as electric outlets to power phones and other small electronics; sensitive-edge outer doors that will retract if they come in contact with a person or object; four new LED signs per car to display station announcements; and new toilets and bathrooms, wheelchair lifts, composite floors, and seats. The upgrades also include overhauled air conditioning systems, upgraded battery chargers used for emergency lighting, and hardware components for the federally mandated Positive Train Control safety system.

The Amerail railcars could be completely stripped and rebuilt in 32 days. But thanks to lessons learned so far and slightly different work, the 60 carmen, electricians, and sheet metal workers assigned to the program will be able to complete each Nippon Sharyo railcar in about 28 days each. The rehabs extend the life of each car by about 12 to 15 years.

In a separate program at Metra’s KYD facility, Metra workers are renovating 41 cars that were built by Budd and delivered in 1974. Between the two programs, Metra expects to renovate about 43 railcars in 2017. Metra also has two separate locomotive programs, one of them in-house, that will renovate about 18 locomotives this year.

More Rail

Operation Lifesaver Rail Safety Education logo over railroad tracks background, representing rail safety awareness initiatives.
Railby News/Media ReleaseMay 4, 2026

Operation Lifesaver Awards Rail Safety Outreach Funds in 12 States

Operation Lifesaver awarded $220,200 in grants to 12 states to support rail safety campaigns focused on grade crossing awareness and trespass prevention.

Read More →
Caltrain trains on tracks
Railby StaffMay 1, 2026

Caltrain Survey Shows Record-High Rider Approval

The survey showed that commute trips still make up the majority of ridership, with most riders boarding 2 to 3 days a week, reflecting hybrid work schedules. Two-thirds of Caltrain riders have access to a car, while 37% of Caltrain riders are considered low-income.

Read More →
A person working on a bus
ManagementMay 1, 2026

Data-Driven Maintenance: Focusing Effort Where It Matters Most

Advances in data and analytics are giving transit agencies new opportunities to refine maintenance practices, improve efficiency and make more informed decisions about asset performance.

Read More →
Ad Loading...
Carmen C. Cham of HNTB
Managementby Alex RomanApril 29, 2026

How Transit Architecture Is Reshaping the Rider Journey

In this Consultant Roundtable, Carmen C. Cham shares insights on how agencies can create spaces that are intuitive, connected and built for long-term impact.

Read More →
A Red Line Rendering
Railby StaffApril 27, 2026

Chicago Kicks Off Historic Red Line Extension at Michigan Avenue Station Site

The Red Line Extension Project will provide the Far South Side of Chicago with rapid rail transit for the first time by extending the Red Line by 5.5 miles from 95th Street to 130th Street, including the construction of four new Red Line stations at 103rd, 111th, Michigan, and 130th streets.

Read More →
Trains at railroad crossings
Security and Safetyby StaffApril 27, 2026

USDOT Invests $1.1B to Enhance Safety Infrastructure at Railroad Crossings

Every year, more than 2,000 incidents and 300 fatalities occur at railroad crossings nationwide. 

Read More →
Ad Loading...
Siemens and LK Comstock photo for Fulton-Liberty Lines
Security and Safetyby StaffApril 27, 2026

NYC’s Fulton–Liberty Lines Get Digital Signal Upgrade from Siemens and L.K. Comstock

The Siemens CBTC System, Trainguard MT, in compliance with New York Subway Interoperability Interface Specifications, enables trains to run as close as 90 seconds apart, using next-generation signaling and continuous communication to keep operations moving seamlessly.

Read More →
WMATA 7000-series railcars at Navy Yard
Managementby StaffApril 24, 2026

WMATA Adopts FY2027 Budget, Boosts Service Without Raising Fares

While recognizing regional economic constraints and continuing to improve service, the budget increases the jurisdictional subsidy to less than 1.8%, significantly below the inflation rate and the 3% regional target, said agency officials.

Read More →
Denver RTD's A Line with passengers
Railby StaffApril 23, 2026

Denver's RTD Celebrates 10th Anniversary of the A Line

With more than 59,400,000 boardings since the service’s debut, the A Line’s utilization surpassed that of all other RTD rail services in 2025, the agency reported.

Read More →
Ad Loading...
Passengers on a public transit vehicle.
Railby StaffApril 21, 2026

Virginia DRPT Releases Draft Six-Year Program for Transit, Rail Investments

The plan outlines funding for transit operations, capital projects, and freight and passenger rail initiatives, as state officials seek public input on priorities shaping mobility and infrastructure across the Commonwealth.

Read More →