XL Hybrids expands product line with GM Cutaway/Cab Chassis
The new product would allow universities, transit agencies and for-hire transportation companies that use small shuttle buses to easily cut fuel costs while supporting sustainability efforts.


XL Hybrids Inc., a provider of fleet electrification solutions for commercial and municipal fleets, announced its XL3 Hybrid Electric Drive System is now available for the GM 3500/4500 Cutaway/Cab Chassis beginning with model year 2011 vehicles.
The new product would allow universities, transit agencies and for-hire transportation companies that use small shuttle buses to easily cut fuel costs while supporting sustainability efforts. For fleets that use FTA funding, the XL3 can be purchased by transit agencies for less than $5,000, and is the lowest cost hybrid system offering a payback in less than two years.
By introducing the GM Cutaway/Cab Chassis into the product lineup, which includes the Ford E350/E450 Cutaway/Cab Chassis and the new Ford Transit passenger van, XL Hybrids is now in production with solutions for the two most popular OEM platforms for shuttle buses and passenger vans, as well as walk-in vans, and utility bodies.
“Adding the new GM Cutaway solidifies our position as the only hybrid electric powertrain provider that offers a single solution to fleets using Class 2-4 vehicles from the major OEMs like Ford and GM,” said Clay Siegert, VP/co-founder of XL Hybrids. “With this new product, XL Hybrids covers more than 75 percent of the shuttle bus market, where fleet vehicles drive high mileage on low MPG routes.”

The XL3 Hybrid System is compatible with all available wheelbases offered by bus manufacturers, including GM Cutaway single and double rear wheels. The XL3 can be installed as a retrofit or a new upfit for 4.8L and 6.0L gas engines providing 20% fuel and CO2 savings, according to the company.
Unlike other alternative fuel systems, the XL3 adds less than 400 pounds to the vehicle and is designed for the added weight to be evenly distributed allowing for better axle loading. The GM OEM factory warranty stays intact, while the XL3 hybrid powertrain components are covered by a three-year, 75,000 mile warranty.
XL Hybrids continues to move ahead of the competition with hybrid-electric powertrain solutions that are in production, achieving more than 10 million customer miles with greater than 99.9% vehicle uptime. The XL3 technology has zero impact on fleet operations and service and requires no special plugs, charging or refueling stations. The hybrid-electric system has a fast adoption rate for commercial fleets since there is no driver training or infrastructure requirements. The vehicles more than pay for themselves without the need for incentives.
Special financing options through Priority One Financial Services Inc. allow XL Hybrids’ customers to retrofit current fleet vehicles and pay for the hybrid system over time. Customers can also refinance their existing vehicles or order new vans and buses with the XL3 Hybrid Electric Drive System.
More Technology

Turn Transit Data Into Action
Discover how leading agencies are using connected technology to gain real-time visibility across operations, improve service reliability, and reduce disruptions.
Read More →
Biz Briefs: OCTA Taps Clean Energy for Hydrogen Station, Stadler to Supply Via Rail Vehicles, and More
From manufacturers and suppliers to transit agencies and motorcoach operators, these updates offer a snapshot of the projects, partnerships and business moves driving the industry forward.
Read More →
CharterUP Expands Into New Mobility and Autonomous Transportation
Vice President of New Mobility Stephen Joos discusses how CharterUP is leveraging its nationwide transportation network, technology platform, and autonomous vehicle partnerships to expand into workforce mobility, campus shuttles, and transit solutions.
Read More →
METRO Magazine Announces 2026 Innovative Solutions Awards Winners
Projects Recognized for Advancing Mobility Through Technology, Accessibility, Workforce Innovation, and Operational Excellence
Read More →
Cummins Introduces Phased Model Year 2027 Launch Strategy
According to officials, the approach is designed to maintain regulatory compliance, support customer production schedules, and provide additional time to ramp production in a disciplined manner that helps ensure a successful transition for the industry.
Read More →
Biz Briefs: STV teams with Amtrak, Motorcoach Operators Boost Fleet and Land Contracts, and More
From manufacturers and suppliers to transit agencies and motorcoach operators, these updates offer a snapshot of the projects, partnerships and business moves driving the industry forward.
Read More →
DART Taps Nathaniel P. Ford Sr. as Next President/CEO
Since 2012, Ford has served as the CEO of the Jacksonville Transportation Authority
Read More →
AC Transit’s Cecil Blandon on Building the Next Generation of Transit Maintenance Leaders
The agency’s maintenance chief discusses leadership, workforce development, zero-emission technology, and preparing technicians for the future of public transportation.
Read More →
California High-Speed Rail Authority Signs MOU to Advance High Desert Corridor
The agreement deepens collaboration between the California High-Speed Rail Authority and the High Desert Corridor Joint Powers Agency, supporting design integration, cost savings, and faster delivery of a key Southern California rail link.
Read More →
Building the Next Generation of Transit Technology
In this edition of METROspectives, Luminator CEO Magnus Friberg discusses the company's transformation, the growing role of AI and software, and what's next for transit technology.
Read More →