METRO Magazine Logo
MenuMENU
SearchSEARCH

Complete Coach debuts zero-emission propulsion bus

The standard 40-foot all-electric transit bus is expected to have a range of 120 to 150 miles, which represents a major move towards the range of a diesel bus.

June 5, 2012
Complete Coach debuts zero-emission propulsion bus

 

2 min to read


Complete Coach Works (CCW) debuted its new zero-emission propulsion system (ZEPS) on a remanufactured all-electric transit bus at the 2012 Alternative Clean Transportation Expo in Long Beach, Calif., in mid-May.

The standard 40-foot transit bus is expected to have a range of 120 to 150 miles, which represents a major move towards the range of a diesel bus, says Macy Neshati, VP, sales and marketing for CCW, adding that with that range the bus will meet the route profile of the vast majority of transit systems.

The ZEPS system features a highly integrated design with fewer parts for convenient and fast installation; an integrated controller, with built-in energy management functions; computer-controlled synchronous clutch for long life; and regenerative braking capability all within a compact design, ideal for retrofit purposes.

The remanufactured bus, built to like-new condition, includes numerous updates, including:

  • Light weight composite subfloors and brand new flooring

Ad Loading...
  • All new multiplex system and all new wiring

  • Completely remanufactured suspension and brake system with all moving and wear items replaced with new

  • The differential is remanufactured to OEM specifications

  • A like-new interior with new seat upholstery, and side and ceiling panels refinished to the transit systems color schemes

  • A redesigned dash featuring a touch screen energy monitoring system

Ad Loading...

Other retrofit details include a remanufactured chassis frame and structure to like-new condition and the application of high-quality paint and graphics, as well as new tires and wheels, rebuilt windows, door systems and wheelchair ramps.

"We are striving for a price point of of roughly $475,000 to $500,000 for The fully rehabbed bus with the ZEPS drive, half of what a new electric bus would cost," said Neshati.

The prototype vehicle is currently undergoing a month of testing.

If retrofitting a transit bus into electric that was previously diesel isn't impressive enough; the company did the retrofit in ten days. To see a time-lapse video of the Complete Coach Works installation, click here.

More Bus

Busby Alex RomanSeptember 11, 2026

New York MTA Plans Largest Bus Fleet Upgrade in More Than a Decade

The agency is seeking manufacturers for 650 new CNG buses to replace aging vehicles, improve reliability, and advance its broader fleet modernization strategy.

Read More →
How BAE Systems Electrifies Transit Fleets
Zero Emissionsby Alex RomanSeptember 10, 2026

Building a Flexible Path to Transit Electrification

John Hroncich discusses BAE Systems’ modular and scalable approach, lessons learned from decades of real-world operations, and how agencies can identify electrification strategies that fit their fleets.

Read More →
Bus Tech Talk: Transit Tech Training...What's Changed?
Busby Alex RomanSeptember 4, 2026

Bus Tech Talk: Keeping Transit Technicians Ahead of the Technology Curve

LA Metro’s Obed Mejia discusses technician training, evolving maintenance technology, fleet replacement, and strategies for getting the most out of today’s transit fleets.

Read More →
Ad Loading...
RIPTA, APTA, and federal officials at the launch of the agency's new Frontrunner vehicles
Technologyby Alex RomanSeptember 4, 2026

Biz Briefs: RIPTA Unveils New Frontrunners, Clevland RTA Adds New Siemens, and More

In METRO's latest installment, we take a look at recent news from Siemens, Prevost, Dodge, and more partnerships making headlines across the transportation sector.

Read More →
Holly Arnold
Managementby Alex RomanSeptember 2, 2026

People Movement: Holly Arnold Joins Transdev and More

In this edition, we also cover recent appointments and announcements at Pace, CamTran, MCI, and more, showcasing the individuals helping to shape the future of transportation.

Read More →
A man in a blue suit stands at a clear podium.
Busby Elora HaynesAugust 26, 2026

The High Cost of Transit Buses: Industry Leaders Look to Procurement Reform

Transit leaders and policymakers examine how standardized bus designs, streamlined procurement, and predictable funding could help agencies stretch budgets and deliver better service.

Read More →
Ad Loading...
Ray Melleady and industry leaders on Capitol Hill
Managementby Alex RomanAugust 24, 2026

The Business Voice Behind Public Transportation

As chair of APTA’s Business Members Board of Governors, Ray Melleady explains how more than 850 business members are partnering with transit agencies to advance funding, innovation, and industry-wide collaboration.

Read More →
METROspectives: The Overlooked Issues Holding Bus Operators Back
Managementby Alex RomanAugust 21, 2026

From Surviving to Thriving: Building Stronger Transportation Organizations

Bus Business Consultants founder Brian Dickson shares lessons on leadership, organizational health, and creating options for long-term success in a changing transportation industry.

Read More →
Finding the Right Balance: Optimizing Transit Maintenance
ManagementAugust 14, 2026

Finding the ‘Happy Medium’: Optimizing Maintenance Without Sacrificing Reliability

The key to maintenance optimization isn’t doing less work—it’s doing the right work at the right time on the right assets.

Read More →
Ad Loading...
AI Powers Bus Lane Enforcement
Technologyby Alex RomanAugust 12, 2026

LA Metro, City of West Hollywood, and Partners Advance Smarter Bus Lane Enforcement

The award-winning partnership combines AI-powered detection with human oversight to improve bus reliability, accessibility, and enforcement efficiency.

Read More →